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	<title>JoshuaWeber.com &#187; Making Things</title>
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		<title>Making of a Banjolele – Part 2</title>
		<link>http://www.joshuaweber.com/archives/204/making-of-a-banjolele-part-2/</link>
		<comments>http://www.joshuaweber.com/archives/204/making-of-a-banjolele-part-2/#comments</comments>
		<pubDate>Fri, 26 Mar 2010 14:00:01 +0000</pubDate>
		<dc:creator>Josh</dc:creator>
				<category><![CDATA[Making Things]]></category>
		<category><![CDATA[Instruments]]></category>
		<category><![CDATA[Making]]></category>
		<category><![CDATA[Wood Working]]></category>

		<guid isPermaLink="false">http://www.joshuaweber.com/?p=204</guid>
		<description><![CDATA[In my last post I had just finished cutting out the rough profile of the neck. The next step was to shape the neck using rasps and files, patience was definitely the key for this part. I neglected to take any pictures of this step. This is a shot after shaping, with the peg head [...]]]></description>
			<content:encoded><![CDATA[<p><a href="http://www.joshuaweber.com/archives/117/making-of-a-banjolele-part-1/">In my last post</a> I had just finished cutting out the rough profile of the neck. The next step was to shape the neck using rasps and files, patience was definitely the key for this part. I neglected to take any pictures of this step. This is a shot after shaping, with the peg head and fret board wood temporarily in place to get an idea of what the finished neck will look like.<br />
<a href="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_001_Ebony_testfit.jpg" rel="lightbox[204]"><img class="size-medium wp-image-172   aligncenter" title="Getting an idea how the peg and fret board will look" src="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_001_Ebony_testfit-300x225.jpg" alt="" width="300" height="225" /></a><span id="more-204"></span></p>
<p style="text-align: left;">This led to the next logical step, gluing on the ebony peg head veneer.</p>
<p><a href="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_002_peghead_gluing.jpg" rel="lightbox[204]"><img class="size-medium wp-image-173 aligncenter" title="Gluing on the peghead veneer" src="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_002_peghead_gluing-300x225.jpg" alt="" width="300" height="225" /></a></p>
<p style="text-align: left;">After the glue had fully cured I moved on to cutting the profile of the peg head. I drew up a sketch of what I wanted in illustrator, the dimensions for the holes were based off of other pegheads to ensure that my strings wouldn&#8217;t go wonky in the end. The profile was cut out of a scrap piece of plastic I had laying around, this gave me a nice guide to follow when I cut everything on the bandsaw. The look that I was after had the cuts perpendicular to the fret board rather than the pegboard. To achieve this a simple jig was needed to hold the piece level relative to the fret board surface.</p>
<p><a href="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_004_peghead_template.jpg" rel="lightbox[204]"><img class="size-medium wp-image-175 alignleft" title="banjolele_making_004_peghead_template" src="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_004_peghead_template-300x225.jpg" alt="" width="300" height="225" /></a><a href="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_003_peghead_shaping.jpg" rel="lightbox[204]"> <img class="size-medium wp-image-174 aligncenter" title="Jig to hold the neck level while cutting the peghead" src="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_003_peghead_shaping-300x225.jpg" alt="" width="300" height="225" /></a></p>
<p style="text-align: center;">Ta-da! The next step will be to drill the holes for the pegs and to file the edges smooth<br />
<a href="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_005_pegheadd_rough_cut.jpg" rel="lightbox[204]"><img class="aligncenter size-medium wp-image-176" title="Rough cut out of peghead" src="http://www.joshuaweber.com/wp-content/uploads/2010/02/banjolele_making_005_pegheadd_rough_cut-300x225.jpg" alt="" width="300" height="225" /></a></p>
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		</item>
		<item>
		<title>Banjolele!</title>
		<link>http://www.joshuaweber.com/archives/219/banjolele/</link>
		<comments>http://www.joshuaweber.com/archives/219/banjolele/#comments</comments>
		<pubDate>Sun, 21 Mar 2010 03:54:31 +0000</pubDate>
		<dc:creator>Josh</dc:creator>
				<category><![CDATA[Making Things]]></category>
		<category><![CDATA[Instruments]]></category>
		<category><![CDATA[Making]]></category>
		<category><![CDATA[Wood Working]]></category>

		<guid isPermaLink="false">http://www.joshuaweber.com/?p=219</guid>
		<description><![CDATA[Progress! I have all the in between pictures saved, just need to go through them all.

]]></description>
			<content:encoded><![CDATA[<p>Progress! I have all the in between pictures saved, just need to go through them all.</p>
<p style="text-align: center;"><a href="http://www.joshuaweber.com/wp-content/uploads/2010/03/Banjolele.jpg" rel="lightbox[219]"><img class="alignnone size-medium wp-image-220" title="Banjolele" src="http://www.joshuaweber.com/wp-content/uploads/2010/03/Banjolele-300x225.jpg" alt="" width="300" height="225" /></a></p>
]]></content:encoded>
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		</item>
		<item>
		<title>Making of a Banjolele &#8211; Part 1</title>
		<link>http://www.joshuaweber.com/archives/117/making-of-a-banjolele-part-1/</link>
		<comments>http://www.joshuaweber.com/archives/117/making-of-a-banjolele-part-1/#comments</comments>
		<pubDate>Mon, 25 Jan 2010 23:29:39 +0000</pubDate>
		<dc:creator>Josh</dc:creator>
				<category><![CDATA[Making Things]]></category>
		<category><![CDATA[Instruments]]></category>
		<category><![CDATA[Making]]></category>
		<category><![CDATA[Wood Working]]></category>

		<guid isPermaLink="false">http://www.joshuaweber.com/?p=117</guid>
		<description><![CDATA[This was a project that I had started before Christmas with the intention of it being a Christmas present for a special someone, but alas I have yet to finish! Since I am back at school again I have some nice blocks of dead space between classes which I figure is a perfect time to [...]]]></description>
			<content:encoded><![CDATA[<p>This was a project that I had started before Christmas with the intention of it being a Christmas present for a special someone, but alas I have yet to finish! Since I am back at school again I have some nice blocks of dead space between classes which I figure is a perfect time to make some posts about the process that I am going through to build this stringed instrument.</p>
<p><em><strong>Note: </strong>Take everything I do while making this with a grain of salt, I have never done this before and am making up many things as I go along. This is definitely a learning process for me.</em></p>
<p>For the neck of the banjolele I went with a strip of red oak sandwiched between two pieces of maple. After these were glued together and allowed to dry I attached a template of the side profile of the neck.</p>
<p style="text-align: left;"><a href="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_Template.jpg" rel="lightbox[117]"><img class="aligncenter size-medium wp-image-137" title="banjolele_Template" src="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_Template-300x117.jpg" alt="" width="300" height="117" /><span id="more-117"></span></a>A few cuts later&#8230;</p>
<p style="text-align: center;"><a href="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_ProfileCut.jpg" rel="lightbox[117]"><img class="aligncenter size-medium wp-image-139" title="banjolele_ProfileCut" src="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_ProfileCut-300x139.jpg" alt="" width="300" height="139" /></a></p>
<p style="text-align: left;"><a href="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_ProfileCut2.jpg" rel="lightbox[117]"><img class="aligncenter size-medium wp-image-140" title="banjolele_ProfileCut2" src="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_ProfileCut2-300x160.jpg" alt="" width="300" height="160" /></a></p>
<p style="text-align: left;">To save on wood used I only made the neck block as thick as the bottom end of the neck, this meant that the pegboard would need to be widened using two small &#8220;ears.&#8221;</p>
<p style="text-align: center;"><a href="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_PegboardEars.jpg" rel="lightbox[117]"><img class="aligncenter size-medium wp-image-138" title="banjolele_PegboardEars" src="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_PegboardEars-300x225.jpg" alt="" width="300" height="225" /></a></p>
<p style="text-align: left;">The next step was to cut out the rough profile of the neck using the bandsaw. Doing this first would save me hours of shaping with a file and rasp.</p>
<p style="text-align: center;"><a href="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_RoughShaping.jpg" rel="lightbox[117]"><img class="aligncenter size-medium wp-image-141" title="banjolele_RoughShaping" src="http://www.joshuaweber.com/wp-content/uploads/2010/01/banjolele_RoughShaping-225x300.jpg" alt="" width="225" height="300" /></a></p>
<p style="text-align: left;">With that I had a rough neck ready to be shaped and sanded.</p>
]]></content:encoded>
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		</item>
		<item>
		<title>Making some Pi</title>
		<link>http://www.joshuaweber.com/archives/130/making-some-pi/</link>
		<comments>http://www.joshuaweber.com/archives/130/making-some-pi/#comments</comments>
		<pubDate>Sat, 16 Jan 2010 00:35:00 +0000</pubDate>
		<dc:creator>Josh</dc:creator>
				<category><![CDATA[Making Things]]></category>

		<guid isPermaLink="false">http://www.joshuaweber.com/?p=130</guid>
		<description><![CDATA[This Pi may not be as appetizing as a piece of pie, but it makes up for it by granting access to tightly sealed glass bottles that can be found at all the popular math parties.

Made out of 3/8th inch aluminium with a small loop to be attached to a key chain.
]]></description>
			<content:encoded><![CDATA[<p>This Pi may not be as appetizing as a piece of pie, but it makes up for it by granting access to tightly sealed glass bottles that can be found at all the popular math parties.<br />
<a href="http://www.joshuaweber.com/wp-content/uploads/2010/01/Pi.jpg" rel="lightbox[130]"><img class="aligncenter size-thumbnail wp-image-129" title="Pi!" src="http://www.joshuaweber.com/wp-content/uploads/2010/01/Pi-150x150.jpg" alt="Aluminium Pi bottle opener key chain" width="150" height="150" /></a><br />
Made out of 3/8th inch aluminium with a small loop to be attached to a key chain.</p>
]]></content:encoded>
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		<item>
		<title>Content! Building a fence</title>
		<link>http://www.joshuaweber.com/archives/83/content-building-a-fence/</link>
		<comments>http://www.joshuaweber.com/archives/83/content-building-a-fence/#comments</comments>
		<pubDate>Tue, 20 Oct 2009 01:48:54 +0000</pubDate>
		<dc:creator>Josh</dc:creator>
				<category><![CDATA[Making Things]]></category>

		<guid isPermaLink="false">http://www.joshuaweber.com/?p=83</guid>
		<description><![CDATA[It has been quite some time since I have added anything to here. I could go on to make excuses why, but really, I don&#8217;t have any.
Rather than starting off with up to date content I am going to throw up some things from the summer. To start it off I would like to show [...]]]></description>
			<content:encoded><![CDATA[<p style="text-align: left;">It has been quite some time since I have added anything to here. I could go on to make excuses why, but really, I don&#8217;t have any.</p>
<p style="text-align: left;">Rather than starting off with up to date content I am going to throw up some things from the summer. To start it off I would like to show you a lovely picket fence that I helped to build this summer. <a title="Ye ol' fence" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0775_small.jpg ">This is the fence that we replaced.</a> It still looks great considering it is 40+ years old! But alas, some areas are starting to rot pretty bad leading to boards that fall off easily.<span id="more-83"></span></p>
<p style="text-align: left;">It was a formidable task to make all 270 pickets needed to complete the entire span. <a title="8 foot lengths of spruce board waiting to be cut!" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0665_small.jpg ">I started off with eight foot lengths of 3&#215;1&#8243; spruce boards</a> (I believe that the original fence was also spruce). After I <a title="What was once 8' feet is now 4'" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0667_small.jpg ">cut them all in half</a> I started the fun task of <a title="I'm glad there was some point in this project... Har har har" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0669_small.jpg ">giving them a point</a>. This took a while but was a cake walk compared to the next task, <a title="Nachos! Errr.. I mean notches" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0670_small.jpg ">cutting notches</a>. Now seeing as I really didn&#8217;t want to spend the next four weeks carefully measuring and cutting out notches I decided to make this <a title="Jigs, the best way to do some over and over and over and over..." rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0674_small.jpg ">handy dandy jig</a>, and used the appropriately named jig saw, to cut out the notches. This made the job a snap, with each piece taking only 30 seconds or so to cut. After that was <a title="Neatly stacked" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0676_small.jpg ">all done</a> I managed to get out of <a title="Paint paint paint. I do not like to paint" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0781_small.jpg ">painting them all</a> (Yes!). But I was not done yet! There is still the task of attaching them. Once again I had no desire to carefully measure and space each and every one, so out came <a title="Gettin' jiggy with it" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0782_small.jpg ">another jig</a>. In no time at all the fence was up and ready to protect the farm from the rogue zombie hordes of the prairies.</p>
<p style="text-align: center;"><a title="Now how do I get out of here?" rel="lightbox[OmaFence]" href="/imagegallery/2009/Fence/IMG_0786_small.jpg "><img class="aligncenter" src="/imagegallery/2009/Fence/_thumb.IMG_0786_small.jpg" alt="" /></a></p>
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